Capabilities · Manufacturing Facility
20,000 sqft built for precision at scale.
Raw intake to global dispatch: every production stage under one roof.
“Our 20,000 sq ft manufacturing facility in Bengaluru is designed around a single discipline: consistency.”
Not just in the final product, but in every step that precedes it. Two dedicated production lines run under one roof: a thirteen-station non-aerosol line from raw material inspection through filling, sealing and labelling to dispatch, and a fifteen-station aerosol line that adds valve crimping, propellant charging, leak testing and water bath testing to the same backbone. Every station on both lines operates with defined parameters, documented procedures and quality sign-offs at every gate.
Beyond the production floor, the facility houses a conference hall, meeting room and cafeteria, and a dedicated QA room that retains samples from every incoming and outgoing batch for ongoing reference. It operates under ISO 9001:2015 certified quality management systems, Good Manufacturing Practices and SEDEX approval for ethical manufacturing. Every input is verified before it enters the line. Every batch is tested before it leaves the building.
Production floor
Two production lines. One standard of accountability.
Every product moves through a fixed sequence of documented stations: thirteen on the non-aerosol line, fifteen on the aerosol line. Each line runs in the same order, with the same documentation at every gate. Nothing skips a step. Nothing leaves the building without a record of exactly how it got there.
Raw Material Inspection
Every ingredient and packaging component is inspected against approved specifications before entering production. Only verified materials are released, ensuring every batch begins with uncompromised quality.
- Incoming quality verification
- Specification & COA validation
- Approved materials only
Material Storage
Approved materials are stored under controlled conditions with complete batch segregation and inventory traceability. Every item remains protected and production-ready until required.
- Batch-wise segregation
- Controlled storage conditions
- Full inventory traceability
Packaging Material Inspection & Storage
Every packaging component is inspected for quality, dimensions and visual integrity before entering inventory. Only approved materials are stored under controlled conditions, ensuring damaged or non-conforming packaging never reaches production.
- Visual & dimensional inspection
- Damage-free approved inventory
- Batch-controlled storage
Weighing
Every ingredient is weighed on calibrated equipment according to validated formulation records. Precise dosing ensures consistency, repeatability and reliable product performance.
- Calibrated weighing systems
- Exact formulation quantities
- Accuracy verified before blending
Mixing & Blending
Raw materials are blended under validated process parameters to achieve complete formulation uniformity. Every batch follows controlled mixing sequences for consistent quality. Blending runs across four blender capacities (50kg, 100kg, 500kg and 1000kg) under variable-speed control, in two stages: Premix A and Premix B are prepared separately, then combined into the Final Blend. After blending, the mixture settles for 12 hours before testing for pH, viscosity and visual uniformity.
- Controlled mixing parameters
- Uniform batch consistency
- Validated production process
Quality Control
Every batch undergoes physical, chemical and performance testing before production continues. Only products meeting specification are approved for the next stage.
- Physical & chemical testing
- Performance verification
- Batch release approval
Filling
Automated filling systems deliver accurate dosing across bottles, jars and multiple container formats. Continuous monitoring ensures consistent fill volumes throughout production.
- Servo & pneumatic filling
- Multiple product viscosities
- Precision fill control
Capping & Sealing
Closures are applied using controlled torque to protect every product from leakage and contamination. Each container is secured before moving to the next stage.
- Controlled torque application
- Leak-resistant sealing
- Tamper protection
Induction Sealing
Foil liners are induction bonded to create a secure tamper-evident seal. This provides additional protection throughout storage, transport and end use.
- Foil induction sealing
- Tamper-evident protection
- Leak-resistant barrier
Labelling
Automated labelling systems ensure accurate placement and consistent presentation across every production batch. Artwork and positioning are verified before release.
- Automated label application
- Accurate positioning
- Artwork verification
Batch Coding
Every finished unit receives a unique batch code for complete production traceability. Manufacturing and quality records remain linked throughout the product lifecycle.
- Unique batch identification
- Complete traceability
- Production record linkage
Final Inspection
Finished products undergo a comprehensive inspection covering fill, seal, label and coding accuracy. Only compliant products are cleared for dispatch.
- Complete visual inspection
- Packaging verification
- Dispatch approval
Dispatch
Approved products are packed, documented and prepared for shipment with complete traceability. Every order leaves the facility with verified quality records. Alongside the line's labelling, wad sealing and batch coding equipment, packing operations run on a Carton Box Sealing Machine, Carton Box Stripping Machines and a Box Shrinking Machine.
- Secure export packaging
- Batch documentation
- Shipment traceability
Location
Built where manufacturing meets market access.
Bengaluru isn’t just where Asiatek happens to be; it’s why dispatch stays fast and predictable. Kempegowda International Airport and national highway networks put export shipments on the move without the delays that come from operating out of a secondary logistics hub. The same access that makes Bengaluru India’s technology capital also gives us a skilled, stable workforce and reliable infrastructure for a facility that can’t afford downtime.
For partners running export or multi-city distribution, that means one thing: predictable transit times, not best-effort ones.
Air
Kempegowda Intl. Airport
Road
National highway network
Port
Export shipment access
Want to see the facility?
We welcome facility visits from prospective partners. Get in touch to arrange a tour.